DCP-1200 Vacuum Metallizing Machine for Plastic Coating Applications

The SIMVACO DCP-1200 is a cutting-edge vacuum evaporation coating machine designed for industries requiring high-quality metal coatings on plastic substrates.

From Christmas decorations to cosmetic packaging, automotive parts, and electronics, the DCP-1200 offers precision, cost-efficiency, and eco-friendly performance.

This system excels in depositing ultra-thin, high-purity metal layers such as:

• aluminum
• copper
• chromium

and more onto plastic materials like:

• PS (polystyrene)
• PP (polypropylene)
• HDPE (high-density polyethylene)
• ABS (acrylonitrile butadiene styrene)

The DCP-1200 ensures a mirror-like finish comparable to electroplating, but with zero pollution, low energy consumption, and lower operational costs.

Core Features and Advantages

Sustainable Metalizing Technology

• Pollution-Free Process: The DCP-1200 does not use harmful chemicals like cyanides, wastewater, or emissions, making it compliant with RoHS, REACH, and FDA standards.
  
  
• Cost-Effective Production: Operational costs are 40% lower than traditional electroplating.
  
  The system supports a daily output of 2,000–4,000 pieces depending on the size of the product, helping businesses meet high-volume demands at a fraction of the cost.
  

Superior Coating Quality

• High-Purity Metal Films: Utilize electron beam or resistive evaporation sources to create oxidation-free coatings, ensuring high-quality finishes like mirror, matte, or gradient effects.
  
  
• Uniform Coating on Complex Shapes: The 3D rotational fixtures ensure a ±5% coating thickness uniformity on curved, hollow, and textured surfaces.
  
  Such as those found in intricate Christmas decorations, cosmetic containers, or automotive accents.
  
  
• Excellent Adhesion on Challenging Plastics: The plasma pretreatment activates low-surface-energy materials like PP/HDPE and ABS, achieving premium adhesion that is scratch-resistant and peel-resistant.
  

Smart Automation for Efficiency

• 7-Inch Touchscreen Interface: The system is equipped with an easy-to-use touchscreen with preset recipes for popular finishes (such as gold, silver, and red), allowing one-touch operation with optimized parameters.
  
  
• Remote Diagnostics: Real-time monitoring of vacuum levels and deposition rates ensures minimal downtime and 95% fault detection accuracy, allowing for quick response to any operational issues.

Applications

• Christmas Decorations: Create beautiful metallic finishes on baubles, tree toppers, bells, gift tags, and more with the DCP-1200’s high-quality coatings that bring a premium look and durability to festive products.
  
  
• Cosmetic Packaging: Perfect for cosmetic bottles, jars, caps, and containers, offering metallic coatings that enhance the visual appeal of beauty products while providing scratch-resistant finishes.
  
  
• Automotive Parts: Ideal for decorative automotive trim, badges, and emblems, the DCP-1200 provides corrosion-resistant coatings that maintain high-quality appearances even in harsh conditions.
  
  
• Electronics Components: Apply high-quality metallic coatings on electronic enclosures, connectors, and other components to achieve aesthetic appeal while ensuring functional performance.
  
  
• Festive Packaging: Metalize gift boxes, ribbons, and card accents with high-quality metallic finishes that enhance luxury packaging and branding.
  

Technical Specifications

Feature Specification

• Coating Method Vacuum Evaporation (EB/Resistive)
  
• Compatible Substrates PS, PP, HDPE, ABS (pre-treated)
  
• Coating Thickness 0.05–1.5 μm (adjustable)
  
• Working Vacuum ≤5×10⁻³ Pa
  
• Uniformity ≤±5% (within Φ300mm)
  
• Chamber Size Φ800×1200mm (customizable)
  
• Power Supply 25kW (380V ±10%, 50/60Hz)
  

Why Choose SIMVACO DCP-1200?

✅ Proven Expertise: With over 10 years in the vacuum coating industry, SIMVACO has successfully served more than 300 global clients in diverse markets such as automotive, cosmetics, electronics, and decorative products.

✅ Free Sample Offer: Get 5 free coated samples, delivered within 7 days, to evaluate the coating quality for your specific product.

✅ Comprehensive Support: SIMVACO offers facility planning, operator training, and a 1-year warranty to ensure the smooth integration of the DCP-1200 into your production line.

✅ Scalable Solutions: The system is easily upgradeable with additional multi-crucible sources or in-situ thickness monitoring, offering flexibility as your production needs grow.

Contact SIMVACO Today

The SIMVACO DCP-1200 is the perfect solution for businesses seeking high-performance, sustainable coating technology for plastic substrates in cosmetic packaging, automotive parts, electronics, Christmas decorations, and more.

Achieve mirror-like finishes, cost-efficiency, and eco-friendly production all with one machine.

Contact SIMVACO today to discuss how our vacuum evaporation coating technology can meet your needs, improve product quality, and optimize your production process.