Automatic Vertical 6A+12+6A Tempering Insulating Glass Production Line Machinery with Inner Panel Joint Pressure Function

Product Description
LJBZ2535 Automatic Vertical Insulating Glass Production Line
The whole LJBZ2535 Insulating Glass Production Line has 7 sections:
01 transfer section;
02 washing machine;
03 discharge section;
04 inspection and installation section;
05 transfer section;
06 pressing and filling section;
07 discharge section.

Optional Functions:
•Step glass with optional edges
•Shaped glass
•Filling argon gas automatically
•Air-floating technology to transfer glass
•PLC control system, touch screen interface
•Using Siemens servo motors
•Applicable to produce double glass, triple glass
To prevent the glass from being contaminated by wheels and leaving traces to improve the IG production’s high quality.

The second part: the washing and drying section.
In this glass cleaning section, there are three pairs of soft brushes and four pairs of water spray for washing and drying glass.
The air knife is float designed, which part always keeps the right and suitable distance between the glass and air knife in the press and design section. ( Entirely as same as the LISEC )
The transfer wheel from this section: The front and back transfer wheel is all-direction moved, all actively transferred. Whatever the glass size is big or small, it always guarantees the glass pass through smoothly. ( Entirely as same as the LISEC )
The axle and bearing of brushes adopt all stainless steel, which could keep the machine can washing stabilized and using for a long time.
The whole drying machine uses a sound insulation design, which could reduce noise pollution effectively.

The 6th part: the pressing and gas filling section.
In this section, it could adopt online input the suitable gas proportion value, all the data could show off on the touch screen, and during the gas filling processing, the touch screen can show off the whole gas filing process visually.
However, how to show off the percentage of the argon gas filling on the touch screen online, is an important technology for insulating glass production. Jinan Lijiang Glass, which is the first and the only manufactory, could master this technology very well from China.
There is no doubt that it could be very useful for customers when argon gas is filling, it will show off the whole processing on the screen. When it reaches the customer setting data, It will alarm and stop immediately. So it not only can save the argon gas but also can save the processing time.
By the way, the bottom of gas filling is our special structure. (Entirely as same as the structure of LISEC)
The whole press and gas filling section is divided into five parts (per 750mm), when the small size glass (less than 750mm) passes through the pressing and gas filling section, only one part could work.
When the difference size glass, which glass is more than 750mm but less than 1500mm, passes through the pressing and gas filling section, it will two parts work, no need the whole press and gas filling section work, to saving more the argon gas.

Advantages & Features

Adopt SIEMENS control system, keep stable performance
PLC control system, touch screen interface
Automatically adjust the depth of glue with digital display
Using servo to control system, modular function, superposition function
Applicable to produce stepped IG, triple IG, and shaped IG
Two pieces of IGU can be made and filled with argon gas at one time (Optional)
Min & Max glass sizes can be optional
European design concept, simple and smart operation;
the world-famous brand of core components, ensure stable operation and long service life;
It is designed for processing high-quality glass, such as reflective glass, Low-E glass, reflective glass, and tempered glass;
Large glass processing size, various models, and customization available;
Large production capacity, output 1,000pcs in working days;
It can be used for two-layer, three-layer, pad, and glass with irregular shape;
Automatic air gas filling during the glass paper assembly process.

The coating inspection
To avoid the Low-E glass or Coated glass put inverse side and Leave wheel marks or scratch Low-E Coating, Jinan LIJIANG Glass uses coating inspection -metal film conductive. (others suppliers from China, usually use photoelectric detection, and it's actually a little hard to recognize for higher transparent)

The pressing box uses the high-precision servo motor.
The servo motor could be accurately calculated the thickness of the Insulated glass and aluminum spacer. Compared with the traditional hydraulic stations. And also, it could guarantee the precise working pressure and protect the glass from damage, at the same time increasing the working speed.

It uses six soft (Low-E Glass) brushes with a 0.1mm diameter only.
It has 6 brushes which are all soft brushes, could wash and dry more different types and sizes of Low-E glass, flat glass,
tempered glass, and so on. It has a diameter of less than 0.1mm bristles, never damaging glass, especially for Low-E glass cleaning.

The whole washing machine all uses #304 stainless steel materials
The whole washing and drying section adopts #304 stainless steel materials, including the plate and interior spare parts. The thickness plate can be up to 4mm and the interior plate can be 8mm. The equipment performance is better and the service life is much longer than other suppliers.

Air floating technology - Optional
The front and back transfer wheels are all moved, all actively transferred. It can guarantee the big and thick glass passes through smoothly. The equipment adopts the new air–floating technology that uses air to support glass and transfer glass. When glass is washed clearly from the washing machine, using air to transport the glass, it won't be contaminated. Ensure that the produced insulating glass is of the highest quality.

The first one is to use adjustable points to ensure that the platen will never deform.
The whole equipment adopts CNC technology into the pressing board. It was designed the adjustable points inside the pressing board to keep the backplate straight all the time. In China, except LIJIANG, no more others suppliers could guarantee that the pressing board will remain vertical and straight all the time after being used for over 10 or 20 years.

Main Technical Parameter
Item.
Spec.
Max. glass size
2500mm*3500mm
Min. glass size
280mm*400mm
Glass thickness
3-15mm
Insulating glass thickness
50mm / 60mm
Glass washing speed
2-10m/min
Glass conveyor speed
45m/min
Washing brushes
3 pairs
Water supply
Water consumption:0.5t/h conductivity：40μs/cm
Air supply
Flow: 0.8m/min
Air pressure
≥0.8MPa
Total power
3P 380V 50HZ 40KW
Weight
6500kgs
Name
Brand
Servo motor
Germany Simens
Servo driver
Germany Simens
Servo motor
Germany Simens
Servo motor
Germany Simens
PLC
Germany Simens
Low voltage component
Germany Simens
Frequency converter
Germany Simens
Switching power supply
Taiwan MW
Optoelectronic switch
Korea Autonics
Pneumatic component
Taiwan Airtac
Pneumatic component
Taiwan Airtac
Touch screen
Taiwan Wenview
Travel switch
Taiwan (TEND)
Relay
Japan Omron
Button and indicator light
French Schneider